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OSHA's New Electrical Intallation Regulations


4/6/2007
By John Klingler, P.E.
Klingler Electrical Safety, LLC


On February 14, 2007 in the Federal Register, The Occupational Safety and Health Administration (OSHA) announced that it is revising the general industry electrical installation standards found in Subpart S of 29 CFR Part 1910:

"These are the first changes to the electrical installation requirements in 25 years, so it is important the standard reflects the most current practices and technologies in the industry. The revised standard strengthens employee protections and adds consistency between OSHA's requirements and many state and local building codes which have adopted updated National Fire Protection Association (NFPA) and National Electrical Code provisions." ' Edwin G. Foulke, Jr., Assistant Secretary of OSHA

Effective Date: This revision, 'final rule', becomes effective August 13, 2007.

Affected OSHA Regulations: This final rule revises OSHA's existing standards for electrical installations contained in 1910.302 through 1910.308.

Basis of Changes: OSHA's existing electrical installation standards in 1910.302 through 1910.308 are based on the 1979 edition of NFPA 70E Standard for Electrical Safety in the Workplace, which matched the 1978 National Electrical Code (NEC). The new OSHA standards are based on Part I of the 2000 edition of NFPA 70E, which match the 1999 NEC.

Anticipated Impact: The changes being implemented by OSHA will have little impact on companies that comply with the current editions of the NEC when completing electrical installations.

Grandfather Clause: 'Most of the new (added) provisions contained in the final rule only apply prospectively, to installations made after the effective date of the final rule.'

  • The new standard lists a few provisions that must be complied with regardless of when the electrical systems and equipment were designed or installed. OSHA states that these requirements are so essential to employee safety that even the oldest electrical installations must be modified, if necessary, to comply.

  • This list is unchanged from the 1981 standard except for the following additional provisions:

    • Prohibiting the use of grounding terminals or grounding devices on receptacles, cord connectors, or attachment plugs for purposes other than grounding.

    • Requiring documentation of areas designated as hazardous (classified) locations.

    • Requirements covering the zone classification system.


  • The new standard requires all installations built or overhauled after March 15, 1972 to comply with all the provisions of the new standard except for a few provisions that are only applicable to installations built after 1981. 'Overhauled means to perform a major replacement, modification, repair, or rehabilitation similar to that involved when a new building or facility is built, a new wing is added, or an entire floor is renovated.'

  • The new standard has some provisions that are applicable only to installations made after April 16, 1981. There are no additions or deletions to these provisions; they remain the same as in the existing (1981) OSHA standard.

  • The new standard has other provisions that are applicable only to installations made after August 13, 2007. These provisions are based on changes made to the NEC between 1978 and 1999.

What's Special about 1972 and 1981: On February 16, 1972 OSHA incorporated the 1971 NEC by reference.

  • OSHA required all installations to comply with approximately 16 requirements in the 1971 NEC regardless of when they were built; however any installations made before March 15, 1972 were Grandfathered from the remainder of the 1971 NEC.

  • All electrical installations made between March 15, 1972 and January 16, 1981 had to comply with the entire 1971 NEC.

On January 16, 1981 OSHA revised its electrical installation standard and based it on the 1979 NFPA 70E (which matched the 1978 NEC).
  • Requiring all installations to comply with approximately 25 provisions of the new 1981 OSHA standard regardless of when they were completed; however all installations completed before 1972 were Grandfathered from the remainder of the new provisions.

  • All installations made, including major replacement, modification, repair, or rehabilitation after March 15 1972 were required to comply with all the provisions of the new 1981 standard, except 11 specified provisions.

  • All electric systems and equipment installed after April 16, 1981 had to comply with all the provisions of 1981 OSHA electrical installation standard.

Other Changes Planned: In the February 14, 2007 Federal Register, OSHA stated it is also planning to update the electrical safety-related work practices in 1910.331 through 1910.335. Although OSHA did not specify the planned changes, it stated 'OSHA agrees that the latest editions (2004) of NFPA 70E provide improved protection to employees through better electrical safety-related work practices. In particular, the heightened focus on the hazards posed by electric arcs may substantially reduce injuries and fatalities associated with those hazards'.

About the Author>

John Klingler, P.E. (email) is the Manager of Klingler Electrical Safety, LLC. He provides electrical safety training, including NFPA 70E and National Electrical Code, and provides arc-flash hazard analyses and electrical safety audits.

If you would like to know more about this new OSHA electrical installation standard contact the author at (812) 240-9134.




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